A paper revolution

  • last year
A paper revolution

Worldwide, new technologies are being developed to conserve global resources, and Japan’s latest contribution is innovative methods for reducing the environmental burden of papermaking. We’ll see a system already in use in offices, which - in a world first - turns used paper into new, erasing all the printing, and best of all requiring virtually no water. Another revolutionary paper technology uses limestone, a very common rock, as raw material. This gives a paper that’s highly liquid- and tear-resistant, and can also replace plastic in many products.

VIDEO BY MINISTRY OF FOREIGN AFFAIRS OF JAPAN

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Transcript
00:00 [Music]
00:09 [Music]
00:11 Paper. It's an indispensable part of modern life.
00:16 Manufacturing paper requires huge amounts of water and wood.
00:26 To produce just one A4 sheet of paper it takes a whole glass of water.
00:31 But now in a world first, a new invention makes it simple for offices to produce their own paper using virtually no water.
00:41 And best of all, the raw material is recycled paper.
00:47 The equipment is quite compact, considering its capacity.
00:55 To use it you simply load the old paper and press the start button.
00:59 In just a few minutes it begins to pump out sheets of clean new paper.
01:06 This machine can produce about 720 A4 pages an hour.
01:11 At Ota City Office we get through about 380 tons of paper each year.
01:20 This machine was introduced to help reduce our paper use.
01:24 The developers' main goal was to find a way to make paper without using water.
01:29 The key technology we developed was a means for mechanically crushing old paper and reducing it to fibers.
01:38 In the machine the used paper is mechanically broken up into small pieces.
01:45 This process completely obliterates anything printed on the paper.
01:52 The resulting fiber looks like this.
01:55 Next a special binding compound is added and the fibers are pressed into sheet paper.
02:02 Finally the paper is cut into the desired format.
02:08 Offering a complete small-scale recycling process, these machines are already popular in corporate and government offices.
02:19 Next, making paper from rocks.
02:22 Limestone, found worldwide, is the raw material for this waterless papermaking method.
02:29 In use it feels just like regular paper.
02:36 Rocks, of course, are heavy, while paper must be light to be usable.
02:41 This was the biggest hurdle for the developers.
02:46 Instead of the usual method of pressing and molding, we stretched and pulled the paper to introduce air and make it lighter.
02:53 The trick was to achieve precise control over this stretching process.
02:59 First limestone and resin are mixed and formed into sheets.
03:05 The sheets are then heated and stretched.
03:08 Pulling to each side creates air-filled spaces around the limestone fragments.
03:14 The more air included, the lighter the material.
03:17 Rock-based paper is waterproof.
03:23 It's great for menus, since spillages can be simply wiped off.
03:28 It's also very tough and tear-resistant.
03:33 These qualities mean stone-based paper can replace plastic for many common items.
03:43 Some forward-thinking stores are already using the new paper for their shopping bags.
03:48 Limestone!
03:57 That's amazing!
03:58 That is amazing!
03:59 I'm just happy to know we're doing something good for the environment
04:04 by using this new paper instead of plastic bags made from fossil fuels.
04:09 New Japanese paper technologies helping conserve our precious natural resources.
04:14 New Japanese paper technologies helping conserve our precious natural resources.
04:19 New Japanese paper technologies helping conserve our precious natural resources.
04:25 New Japanese paper technologies helping conserve our precious natural resources.
04:29 [BLANK_AUDIO]

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