15 Extreme Forging Machinesy You HAVE to See
Get ready to be amazed by these 15 mind-blowing printed creations that will leave you in awe! From intricate designs to jaw-dropping details, this compilation showcases the limitless possibilities of the modern MACHINE! Watch how technology and creativity collide to produce stunning works of art that defy imagination. Whether you're a tech enthusiast, art lover, or simply curious about printed creations, this video is sure to spark your interest. Don't miss out on witnessing these incredible pieces that push the boundaries of what a MACHINE can achieve. Prepare to witness the future of innovation unfolding before your eyes!
Transcript
00:00Forging and metal-shaping machines are some of the coolest type of machines to watch.
00:04Mesmerizing, satisfying, and downright awesome.
00:08Here are 15 forging machines you have to see.
00:16The most important component of the forging process is the heavy-duty hammer that delivers extremely powerful blows.
00:22As large pieces of metal and construction blocks need to be properly fit and shaped,
00:27the only way to produce such heavy tools is with a more powerful hammer.
00:31The world's heaviest counter-blow hammer was created by the Schuller Group,
00:34a company made for its production lines.
00:37With the maximal energy 1,400 kilojoule or around 54,000 ton forging press,
00:42this hammer can forge any metal part that's under 6,000 pounds or 2,700 kilograms.
00:52Germany is known for its state-of-the-art forging machines and engineering services.
00:56One company and production line that's been mastering the forging technology is the BGH Edelstahl.
01:02With open-die techniques, hard-hitting heavy-duty hammers can produce metal and bars that weigh up to 30 tons.
01:08The modern machines use hydraulic forging presses and powerful compacting forces
01:13that result in flawless and mint-conditioned metal pieces and parts.
01:21Dominating the Canadian forging industry is the Sorrel Forge manufacturing company.
01:25With its renowned open-die steel forging mechanisms and processes,
01:29this Canadian company specializes in the production of quality forged bars.
01:34In-house melting machinery allows Sorrel Forge to heat and forge any metal that weighs up to 59,000 pounds or 27,000 kilograms.
01:42Massive and elongated rectangular and round bars are pushed down using their powerful heavy-duty hammer,
01:48resulting in impeccable and mint-conditioned industrial equipment and tools.
01:56Not many have passed a construction site and wondered how the long and extended steel bars are made,
02:02and most may not know that creating the perfect round diameters on these steels takes a lot of work.
02:07With an incredibly powerful forging hammer, the sides of the metal steel are flattened out one by one.
02:12By cutting these bars into smaller parts, the elongation process can resume.
02:17Every part of the forging has to be executed perfectly.
02:20Even one little mistake or overlook can lead to a disastrous result.
02:26Czech Precision Forges
02:28When it comes to precision forges, leave it to the Czechs.
02:31The Czech Precision Forge is a company that specializes in closed-die and open-die forging of metal alloys and materials.
02:38From the in-house production of forging tools and heat treatments, this company has full control over what's being produced every day.
02:44Any steel or aluminum metal tool can be made that weighs up to 8,800 pounds or 4,000 kilograms.
02:51Number 10. Rectangular Bars
02:54The total opposite of round metal pipes are rectangular bars.
02:58As forged bars tend to be harder, stronger, and more durable,
03:02it comes as no surprise that most manufacturing companies prefer to have their metal processed through forging.
03:07When the extreme pressure is applied to heated metals, it forms the steel into the right shape.
03:12The metals can't resist such overwhelming force and tend to align the grain,
03:16meaning a better constructed and precise internal structure.
03:19When looking at how square and rectangular bars and blocks are made,
03:23we have to consider how long each bar can be and of what net weight.
03:27Different types of metal substances have their own limits and capabilities when it comes to length and size.
03:33If carbon steel and alloy steel is used, bars can be as long as 220 inches or 5.5 meters
03:39and have a maximum weight of 60,000 pounds or 27,000 kilograms.
03:43But stainless steel, nickel, and superalloy can be up to 60 inches or 1.5 meters
03:48and have only 15,000 pounds or 6,800 kilograms in mass.
03:52As far as rectangular and square blocks go, they are essentially long, flat, forged metal that's laser cut.
03:59As these metals are heated to around 1,500 degrees Fahrenheit or 800 degrees Celsius,
04:03their internal composition and integrity are compromised, resulting in easier manipulation and maneuvering.
04:09Rectangular bars can have a variety of applications, so it's no surprise that these materials are in high demand.
04:14Large-sized and forged bars are often used for building bridges, construction, shipbuilding, and marine projects.
04:21Less often, these metal pieces of equipment can be used in oil fields, in medical fields,
04:26and as parts of instrumentation for trailers, walkways, or even ramps.
04:31Number 9. Gear Forging
04:33All types and sizes of gears are produced every day, from casting and forging to extrusion.
04:39Specific round shapes and detailed curves are achieved with meticulous work.
04:43Before any specific castings can be done, the first step is to heat up the metal that will eventually take its designated form.
04:50This initial processing is called blanking, where a blank gear is heading towards production.
04:55Long and wide round cylinders are pushed down by hammers to achieve the desired length and width.
05:01Next, a smaller round hammer is driven through the newly formed small gear that will create the signature hollow inside the metal.
05:08After that comes the polishing and shaping.
05:10Wide-diameter gears need extension by metals, which pull apart the hot steel, ultimately forming thin-width equipment.
05:17When it comes to casting, hot metal gears are placed under hammers that have intricate details on them.
05:22As these powerful tools are pushed down on the steel, the desired form and shape is made.
05:26As far as shapes go, forging machines can produce any gear shape,
05:30from helical and spur gears that have notches on the exterior to simply smooth shapes.
05:34These newly forged steel tools can be used for a variety of purposes,
05:38from the smallest pocket watches to bigger vehicles and automation equipment.
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05:49Number 8. Anyang Forging Manipulator
05:53Anyang Forging Press is one of the world's top manufacturers that specialize in open and closed die forging machines.
05:59Based in China, this company has expanded its borders and now supplies over 60 countries over the globe.
06:05Their most popular forging types of equipment include the CNC hydraulic die forging hammer and steel bar shearing machine.
06:12Their open die machine is thought to have one of the most powerful heavy-duty hammers.
06:16With an arc and bridge design, the hammer hands in the middle and pushes down on any metal that is placed underneath.
06:22This state-of-the-art 10-ton open hammer has a maximum energy of 490 kilojoules and is used for a variety of shapes and sizes.
06:30But when it comes to closed die forging, less force is used to achieve the desired goal.
06:36The main difference in open and closed forging techniques is the overall power and machinery.
06:41In open techniques, the piece of metal is not enclosed or held in place, and the hammer just stamps it freely.
06:46While the closed die process utilizes pressure to compress the metal to fill a desired cast or impression.
06:52The latter techniques are used for automobile, tractor, and agricultural equipment forgings.
06:58Number 7. Francini Acao Pipes
07:01One company that has made a name for itself as a major global forging processor is Francini Acao.
07:08From power generation tools and equipment to mechanical industry equipments,
07:12there is no piece of metal that this successful Italian manufacturing company can't forge into perfection.
07:18When it comes to steel pipes, generator, motor, and rotor shafts can be made that all have different shapes and functions.
07:24Large pipes are some of the hardest metals and ingots to manufacture and produce.
07:29Their creation requires attention to detail and determination.
07:32When it comes to long and extended pipes, there are a few materials that can be used.
07:36Stainless steel, nickel alloys, or super duplex pieces of steel are first placed between upper and lower dies.
07:42A heat and pressure mold is applied so the metal takes the desired shape.
07:46Next comes the forging hammer.
07:48With incredible power and force, the hammer pushes down on the newly heated metal and eventually give it a smooth round exterior.
07:54After the seamless cylindrical form is created, the following step is adding details and casting the ends of the pipe.
08:00If specific shaft shapes are meant to be produced, the hammer will push down on certain parts of the metal
08:05to make small diameter pipes.
08:08Forging pipes has advantages.
08:10When a metal is forged using heavy-duty hammers, this creates seamless and flawless alignments within the length of the pipe,
08:16resulting in strong and reliable end products.
08:19Not only is it reliable, but it's also the best processing option for sizing.
08:23Forging allows the production of varying shapes and sizes with more economical and cost-efficient ways.
08:29Number 6. Moritora Company.
08:31Based in Osaka, Japan, the Moritora Company is one of the leading forging industries that specialize in small-caliber steelwork.
08:39Established in 1992, for nearly three decades this company has delivered high-quality products and tools used in a variety of fields.
08:46From ring gears to crank shafts, Moritora can produce any small-sized tool and equipment using its forging machines.
08:53When it comes to forging, there are numerous techniques this company uses to achieve the best results.
08:57If a customer is interested in ring gears, then the large hydraulic press machines are used.
09:02Starting from square timbers, the press eventually rounds up the edges and gives the metal its desired gear shape.
09:08If ring forges and tools are wanted, then the heated pieces of metal go through closed-die forging machines.
09:13The closed dies are equipped with elongated ring-making metals that push down on the sizzling steel, resulting in perfectly hollow and ring forges.
09:20But if more specific large shapes are ordered, then the newly heated metal pieces will undergo large hydraulic presses.
09:26From dumbbell-shaped shafts to elongated pipes, the powerful hammers and forceful presses can produce any round form desired.
09:37Creating large steel coils may seem like an easy task, but in reality the meticulous process involves many steps and precise actions.
09:44When it comes to metal bars that need to be flattened in brisk order, roll forging is the go-to process.
09:50As soon as newly heated and long rectangular bars are taken out of the heater, they must be placed on a roller that will lead them to the cylindrical rolls.
09:58Heated round and flat bars are placed under cylindrical rolls that eventually flatten out the metal and increase its length.
10:04They act like hammers pushing down on both ends of the bar, decreasing their width from about 8.5 inches or 22 centimeters to just 1.2 inches or 3 centimeters.
10:14As the rolls rotate, the metal rods progressively achieve the desired shape and size.
10:18With hot metal forging, it is paramount that the coiling begins soon after the flattening.
10:23Now the relatively thin piece of steel is ready to take its designated shape.
10:27The final step in the coiling process is placing the metal under a roller that will automatically coil the steel as it comes in.
10:33With final cooling, the newly formed steel coils are ready to be shipped and put into action.
10:39Number 4. Steel Balls
10:42If you've ever seen perfectly round forged steel balls, then you have probably witnessed the Shandong Ereita Company in its prime.
10:49With over 40 years of experience in forging, this manufacturing company is the leading forging enterprise of China.
10:55Distributed in over 120 countries, if anyone needs a forged steel ball, the Shandong Ereita is the place to go.
11:02And with the high demand, impeccable quality and products have to be created.
11:06So how are these metal balls made?
11:08Ereita has four hot rolled steel ball production lines that work non-stop throughout the day to generate the merchandise.
11:14After long shafts of raw material are heated, the next important step is to cut the rod into smaller pieces and to round the edges.
11:21As high quality grinding balls have to be uniform in hardness and shape, the Shandong Ereita offers a state-of-the-art reheating system and technology.
11:30As newly formed balls are rolled out from the heated shafts, repeated hardening and heat treatment takes place.
11:36With the signature rehardening and shaping, there is the increased performance of the steel balls and the uniform hardness will result in overall wear resistance.
11:44Number 3. Notching
11:47Most types of metal equipments and tools need specific designs and external structures that will accommodate their overall function.
11:54And unlike most forging processes that are done solely by machines and hammers, notching and design creations often include human help and expertise.
12:03Lead pipes include notches that help with parallel attachments and alignments.
12:07And while smaller sized tools can be notched and edited with abrasive notchers that do the job just fine, massive hot metals need superior attention.
12:16After the desired length and width of metal pipes are created by the powerful hammers, the next step is to carefully align and construct the notches.
12:24A construction worker will usually stand next to the sizzling metal and place a thin metal rod on top of it.
12:30As the hammer pushes down on the thin rod, its indentation and cast are made through the lead pipe.
12:35As the final result is a symmetrical notch all around the pipe, this process has to be repeated a few times to finally produce the desired equipment.
12:44Number 2. Sumitomo Heavy Industries
12:47Another Japanese based forging industry that is known for its impeccable product and work ethic is the Sumitomo Heavy Industries.
12:54Opened in 1960, this company has both large scale tools and precision making machines that yield seamless results.
13:01With three different forging presses, a variety of casts and products are made daily.
13:05Smaller sized machines that have less than 2,500 tons of press force can forge compact products like connecting rods, small diameter gears and tools.
13:15The press is remarkable for its high accuracy and productivity.
13:18If medium sized forging presses are used, the 4,000 ton press force can create small crankshafts, pinion shafts and knuckles that are longer and bigger in size.
13:27The wide bed and long strokes produce a wide range of elongated forged parts that have a variety of applications in multiple industrial fields.
13:35And with greater force and massive forging machines, the 6,000 ton force pressure will result in large crankshafts that are used as parts in ships and automobiles.
13:45Apart from form shaping and forging, Sumitomo company can also twist and coin the newly formed hot metal.
13:51With modern hydraulic presses made for twisting, the top drive restriking forces will push down on the steel and eventually create the desired shape.
14:03We've seen rectangular bars, round pipes and flat gears made by forging machines, but let's take a look at a more unique shape.
14:11Spiral bending done by forging and metal heating is the primary way of producing seamless and flawless twisted metal rods.
14:17While the overall work may seem easier and simpler, remember every forging process needs attention to detail and meticulous attention.
14:25Unlike large sized metal that needs heavy forging and open die hammering, twisted spirals can be made with rolling hammers.
14:32The first step in producing spiral equipment is the heating of the metal.
14:36Long and thin pieces of metal rods are placed in heating compartments that will usually heat up the steel to a sizzling temperature.
14:43Next, as soon as the desired temperature is detected, the rods are wheeled out one by one and placed under the metal cast.
14:49The newly heated rods will eventually wrap around the steady metal and with a set diameter produce the desired tool.
14:56As hot rods encompass the casting, a powerful rolling hammer will push down against the substance.
15:02Steady rolling movements will uniformly wrap the hot metal and soon after the finished product will be ready for cooling and shipment.
15:09When it comes to diameter sizes and lengths, it all depends on the customer and what type of spiral tools are needed for the job.
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